Zida zodulira ndiye chinsinsi chopangira zida ndi nkhungu

Zida zodulira ndiye chinsinsi chopangira zida ndi nkhungu.Pamene ntchito zogwirira ntchito komanso zofunikira zamakampani zikuchulukirachulukira, ogulitsa adzagwiritsa ntchito zida zapadera kwambiri kuti akwaniritse zosowa zamakasitomala osiyanasiyana.
Nthawi yothamanga komanso yothamanga kwambiri ikukhala yofunika kwambiri pakupanga zida ndi nkhungu.Mayankho amakono odula ndi mphero amapereka mwayi waukulu wofulumizitsa nthawi yopanga ndipo amatha kusinthanso gawo lonse lokonzekera.Komabe, kulondola komanso mawonekedwe apamwamba ndizofunikiranso.Makamaka pamene mikombero yopapatiza ndi yakuya ndi zibowo ziyenera kudulidwa, zofunikira za odula mphero ndizokwera kwambiri.
Zida zapadera zomwe nthawi zambiri zimakhala zolimba kwambiri zomwe zimayenera kukonzedwa muzopangira ndi nkhungu zimafunikira zida zodulira zaukadaulo komanso zolimba.Chifukwa chake, makampani omwe amapanga zida ndi nkhungu amafunikira zida zapamwamba zomwe zimatsimikizira kudalirika kwazinthu zonse.Amafunikira zida zawo kuti apereke chiwongolero chapamwamba kwambiri, moyo wautali wa zida, nthawi yaifupi yokhazikitsa, ndipo ndithudi ayenera kuperekedwa pamtengo wotsika mtengo.Izi ndichifukwa choti kupanga nkhungu zamakono kumayang'anizana ndi kukakamizidwa kosalekeza kuti kuwonjezere zokolola.Kupita patsogolo kosalekeza kwa makina opangira makina ndikothandiza kwambiri kukwaniritsa cholinga ichi.Zida zodulira zomwe zimagwiritsidwa ntchito popanga zokha ziyenera kuyenderana ndi zochitika izi kuti zikwaniritse zofunikira za makasitomala potengera liwiro, kukhazikika, kusinthasintha komanso kudalirika kwakupanga.
Aliyense amene akufuna kukhathamiritsa mtengo wake pakukonza kwawo ayenera kulabadira zokolola zonse.
Izi zitha kupulumutsa ndalama, wopanga zida LMT Tools amakhulupirira.Chifukwa chake, zida zodulira zapamwamba kwambiri zomwe zimatsimikizira kuti mitengo yochotsa zitsulo komanso kudalirika kopitilira muyeso ndizofunikira.Ndi Multiedge T90 PRO8, kampaniyo imapereka yankho lothandiza pakuchita mphero zamapewa.
LMT Tools 'Multiedge T90 PRO8 tangential indexable insertable milling system imakhazikitsa mulingo malinga ndi magwiridwe antchito komanso kukwera mtengo.(Chitsime: LMT Tools)
Multiedge T90 PRO8 ndi makina opangira mphero, choyika chilichonse chimakhala ndi mbali zisanu ndi zitatu zodulira.Zida zodulira, ma geometries ndi zokutira ndizoyenera kwambiri pakupangira zitsulo (ISO-P), chitsulo choponyedwa (ISO-K) ndi chitsulo chosapanga dzimbiri (ISO-M), ndipo zidapangidwa kuti zizigwiritsidwa ntchito movutikira komanso zomaliza.Kuyika kwa tangential kwa tsamba kumatsimikizira malo abwino olumikizirana komanso kuchuluka kwa mphamvu ya clamping, potero kuonetsetsa kukhazikika kwakukulu.Iwo akhoza kuonetsetsa ndondomeko kudalirika ngakhale pa mkulu zitsulo kuchotsa mitengo.Chiŵerengero cha chida m'mimba mwake ndi chiwerengero cha mano, kuphatikizapo mkulu zotheka chakudya mitengo, akhoza kukwaniritsa mkulu zitsulo kuchotsa mitengo.Choncho, nthawi yaifupi yozungulira imapezeka, potero kuchepetsa mtengo wa ndondomeko yonse kapena mtengo wa gawo lililonse.Kuchuluka kwa m'mphepete mwa kuyikapo kumathandizanso kukulitsa luso la mphero.Dongosololi limaphatikizapo chonyamulira cha 50 mpaka 160 mm ndikuyika molunjika ndikudula mpaka 10 mm.Kusindikiza sikufuna kugaya panthawi yopanga, potero kuchepetsa kukonzanso kwamanja.
Kufupikitsa nthawi yozungulira kumakhudza mwachindunji zokolola ndipo motero phindu la kampani.Kampaniyo imati ogulitsa CAM tsopano akupanga zozungulira zodulira zozungulira za arc mphero.Walter wabweretsa mphero zatsopano za MD838 Supreme ndi MD839 Supreme, zomwe zitha kuchepetsa nthawi yozungulira mpaka 90%.Pomaliza, chida chatsopano cha arc chitha kufupikitsa nthawi yozungulira powonjezera kwambiri gawo la chida.Poyerekeza ndi mphero mapeto a mpira, amene nthawi zambiri retracted pamene ntchito mphero mbiri pa liwiro la 0.1 mm kuti 0.2 mm, arc gawo mphero cutters akhoza kukwaniritsa mlingo retract 2 mm kapena apamwamba, malinga ndi kusankha The awiri a chida ndi radius ya mbali ya chida.Njirayi imachepetsa kuyenda kwa njira ya chida, potero kufupikitsa nthawi yozungulira.Mndandanda watsopano wa MD838 Supreme ndi MD839 Supreme ukhoza kuphatikizira kutalika kwa tsamba lonse, kupititsa patsogolo kuchotsedwa kwa zinthu, kukonza kutha kwa pamwamba ndikukulitsa moyo wa zida.Magawo awiri ozungulira mphero ocheka a kalasi ya WJ30RD angagwiritsidwe ntchito pokonza zitsulo ndi zida zachitsulo.Zida izi zimapezekanso mu kalasi ya Walter's WJ30RA yopangira zitsulo zosapanga dzimbiri, titaniyamu ndi magiredi aloyi osagwira kutentha.Chifukwa cha geometry yawo yopangidwa mwapadera, odulira mphero awiriwa ndi abwino kuti amalize pang'onopang'ono ndikumaliza magawo okhala ndi makoma otsetsereka, mabowo akuya, malo a prismatic ndi ma radii osinthika.Walter adanena kuti mndandanda wa ntchito ndi zipangizozi zimapangitsa MD838 Supreme ndi MD839 Supreme kukhala yabwino yomaliza bwino pakupanga nkhungu ndi nkhungu.
Zida zovuta zamakina monga zitsulo zosapanga dzimbiri ndi ma alloys otentha kwambiri nthawi zambiri zimagwiritsidwa ntchito popanga nkhungu ndikubweretsa zovuta zapadera.Dormer Pramet yawonjezeranso zinthu zina zatsopano pamndandanda wake wokonzedwa kuti ugwire ntchito izi.Makina ake atsopano olimba a carbide okhala ndi masamba asanu adapangidwira mphero zamphamvu pamakina ambiri ndi ntchito za nkhungu.Mndandanda wa S7 wolimba wa carbide milling cutter woperekedwa ndi Dormer Pramet umakhudza ntchito zosiyanasiyana muzitsulo zosiyanasiyana, zitsulo zotayidwa ndi zipangizo zovuta kupanga makina (kuphatikizapo zitsulo zosapanga dzimbiri ndi ma alloys apamwamba).Kampaniyo imanena kuti kuchuluka kwa chakudya cha S770HB, S771HB, S772HB ndi S773HB yomwe yangowonjezedwa kumene ndi 25% kuposa ya wodula zitoliro zinayi.Mitundu yonse imakhala ndi ngodya yabwino kuti ikwaniritse zodulira komanso kuchepetsa kuuma kwa ntchito.Kupaka kwa AlCrN kumatha kupereka kukhazikika kwamafuta, kukangana kocheperako, kukana kuvala bwino komanso kulimba kwanthawi yayitali, pomwe utali wapangodya yaying'ono ndi kapangidwe ka nsonga kungapereke magwiridwe antchito komanso kukulitsa moyo wa zida.
Kwa malo opangira makina a ma axis asanu, wopanga yemweyo adapanga mphero yapamwamba ya mbiya.Malingana ndi kampaniyo, chida chatsopano cha S791 chili ndi khalidwe labwino kwambiri lapamwamba ndipo ndi loyenera kumaliza ndi kutsirizitsa zitsulo, zitsulo zosapanga dzimbiri, chitsulo choponyedwa ndi ma alloys otentha kwambiri.Ndilo mapangidwe oyamba amtundu wake pamndandanda wamakampani a Dormer ndipo amaphatikizanso mphuno yopangira mphero, komanso mawonekedwe okulirapo opindika komanso makina akuya apakhoma.
Poyerekeza ndi mphero zachikhalidwe za mpira, zida zooneka ngati mbiya zimapereka kuphatikizika kwambiri, kukwaniritsa malo olumikizirana okulirapo ndi chogwirira ntchito, kuwonjezera moyo wa zida ndikufupikitsa nthawi yozungulira.Malinga ndi wopanga, zodutsa zochepa zomwe zimafunikira, zimafupikitsa nthawi yopanga makina, ndikupitilira kuzindikira zabwino zonse zomwe zimagwirizanitsidwa ndi mphero zolimba za mpira.M'chitsanzo chaposachedwa, popanga ndi magawo omwewo, mphero yomaliza ya cylindrical imangofunika kupitilira 18, pomwe mtundu womaliza wa mpira umafunikira 36 kupita.
Mzere watsopano wamtundu wa Aluflash umaphatikizapo 2A09 2-m'mphepete mwa mphero zokhazikika zazitali zazitali.(Chitsime: ITC)
Kumbali ina, aluminiyamu ikakhala chinthu chosankhidwa, mndandanda wa ITC wa Aluflash umatsimikizira magwiridwe antchito apamwamba.Mitundu yatsopano ya mphero ndi chodula chamitundumitundu, chomwe chili choyenera kulowetsa, mphero, mphero zam'mbali, mphero za plunge, interpolation, mphero zamphamvu ndi mphero zozungulira.Zotsatizanazi zimatha kuthetsa kugwedezeka ndikuthamanga kwambiri komanso kuthamanga kwambiri, kuphatikiza mphero zolimba za zitoliro ziwiri ndi zitatu za carbide zokhala ndi mainchesi 1 mpaka 25 mm.Kufulumizitsa kuchita
Aluflash yatsopano imalola kutsetsereka kotsetsereka ndikuphatikiza matekinoloje atsopano ambiri kuti akwaniritse zofunikira za mphero zapamwamba kwambiri.Aluflash yakhazikitsa chitoliro chooneka ngati W kuti chiwongolere mapangidwe a chip ndi kuchotsa chip, potero kumathandizira kukhazikika kwadongosolo ndikuchepetsa mphamvu zodulira.Chowonjezera ichi ndi parabolic pachimake, chomwe chimapangitsa kukhazikika kwa chida, kumachepetsa kuthekera kwa kupatuka ndi kuwonongeka, komanso kukonza kutha kwa pamwamba.Aluflash ilinso ndi mitundu iwiri kapena itatu, kutengera ngati kasitomala asankha mitundu iwiri kapena itatu.Mphepete yakutsogolo imapangitsanso kuthekera kochotsa chip, potero kumakulitsa luso lowongolera otsetsereka komanso luso la Z-axis processing.
PCD yophatikizika yodula mphero yokhala ndi njira ya "jakisoni wozizira", yomwe ingagwiritsidwe ntchito pamlingo wokulirapo popanga ma aluminium machining (Gwero: Lach Diamant)
Pankhani yokonza aluminiyamu, Lach Diamant adawunikiranso zaka 40 zachidziwitso.Zonse zidayamba mu 1978, pomwe makina oyamba padziko lonse lapansi a PCD mphero odula-wongowongoka, ngodya ya shaft kapena mikombero idapangidwira makasitomala amitengo, mipando, mapulasitiki ndi ma kompositi.M'kupita kwa nthawi, ndi mosalekeza chitukuko cha CNC zida makina, kampani polycrystalline diamondi (PCD) kudula chuma wakhala zinthu zapamwamba kwambiri kupanga misa ndi processing wa zotayidwa ndi gulu mbali mu magalimoto ndi Chalk makampani.
Kuchita bwino kwambiri kwa aluminiyamu kumafuna chitetezo chapadera cha diamondi kudula m'mphepete kuti muteteze kutentha kosafunikira.Pofuna kuthetsa vutoli, Lach Diamant anagwirizana ndi Audi kuti apange "jekeseni wozizira" dongosolo.Muukadaulo watsopanowu, ndege yozizirira kuchokera ku chida chonyamulira imatumizidwa mwachindunji ku tchipisi zopangidwa kudzera m'mphepete mwa diamondi.Izi zimachotsa kubadwa kwa kutentha koyipa.Zatsopanozi zalandira zovomerezeka zingapo ndipo zalandira Mphotho ya Hessian Innovation.Dongosolo la "jekeseni wozizira" ndiye chinsinsi cha PCD-Monoblock.PCD-Monoblock ndi chida chapamwamba cha mphero chomwe chimathandizira opanga mndandanda kuti apeze zabwino kuchokera ku HSC/HPC aluminium processing.Njirayi imalola kukula kwakukulu kwa mbali zodula za PCD kuti zigwiritsidwe ntchito kudyetsa.
Horn ikukulitsa kachitidwe kake ka M310 kagayidwe ka slot ndi kudula kagawo.(Chitsime: Horn/Sauerman)
Ndi kukulitsa kwa zida zosiyanasiyana zomwe zimagwiritsidwa ntchito pogaya ndikudula kagawo, Paul Horn akuyankha zofunikira za ogwiritsa ntchito kuti azitha kuwongolera bwino kutentha komwe kumapangidwa pakupanga makina.Kampaniyo tsopano ikupereka makina ake a M310 mphero okhala ndi kuziziritsa kwamkati kwa thupi locheka.Kampaniyo idakulitsa makina odulira mphero ndi makina odulira mphero ndi gulu latsopanoli, kukulitsa moyo wautumiki wazomwe zimayikidwa, potero kuchepetsa mtengo wa zida.Popeza palibe kutentha komwe kumasamutsidwa kuchokera kudera lodulira kupita ku gawolo, choziziritsa chamkati chamkati chingathenso kuwongolera kulondola kwa slot mphero.Kuphatikiza apo, kutenthetsa kwa choziziritsa kuphatikizika ndi geometry ya m'mphepete mwake kumachepetsa chizolowezi cha tchipisi kuti chikakamira munjira yakuya.
Horn imapereka mitundu iwiri ya odula mphero ndi zida zopangira grooving.The screw-in milling cutter ali ndi mainchesi 50 mm mpaka 63 mm ndi m'lifupi mwake 3 mm mpaka 5 mm.Monga chodulira shank mphero, m'mimba mwake mwa thupi lalikulu kuyambira 63 mm mpaka 160 mm, ndipo m'lifupi ndi 3 mm mpaka 5 mm.Magawo atatu a S310 carbide amangiriridwa kumanzere ndi kumanja kwa thupi lalikulu kuti awonetsetse kugawa bwino kwa mphamvu yodula.Kuphatikiza pa ma geometries opangira zida zosiyanasiyana, Horn yapanganso zoyikapo zokhala ndi ma geometries opangira ma aluminium alloys.
Seco solid carbide hobbing cutters yokhala ndi zokutira zovomerezeka za HXT ndizoyeneranso kukonza zida zamankhwala, monga implants zachikazi.(Chitsime: Seco)
3+2 kapena 5-axis pre-finishing and finishing of hard ISO-M and ISO-S materials (monga titaniyamu, mpweya woumitsa chitsulo kapena chitsulo chosapanga dzimbiri) zingafunike kuthamanga kochepa komanso kugwiritsa ntchito zida zingapo.Kuphatikiza pa kugwiritsa ntchito mipira yachikhalidwe Kuphatikiza pa nthawi yayitali yozungulira mphero zamutu, kugwiritsa ntchito njira zatsopano zopangira makina opangira zitsulo nthawi zambiri zimakhala zovuta.Poyerekeza ndi odula mphero, zida zatsopano zamakina a Seco Tools zimatha kufupikitsa nthawi yomaliza ndi 80%.Chida cha geometry ndi mawonekedwe amatha kukwaniritsa makina ofulumira ndi masitepe akuluakulu popanda kuwonjezera kuthamanga kwachangu.Kampaniyo inanena kuti ogwiritsa ntchito amapindula ndi nthawi zazifupi zozungulira, kusintha kwa zida zochepa, kudalirika kwakukulu komanso kusasinthasintha kwapamwamba.
Mapal's Tritan-Drill-Reamer: M'mphepete zitatu zodulira ndi zida zotsogola zisanu ndi chimodzi zamabowo osonkhanitsira olondola kwambiri komanso otsika mtengo.(Chitsime: Mapal)
Phatikizani njira zingapo zogwirira ntchito mu chida chimodzi kuti kupanga kukhale kwachuma momwe mungathere.Mwachitsanzo, mutha kugwiritsa ntchito Mapal's Drill-Reamer kubowola ndikuwongolera nthawi yomweyo.Mpeni woziziritsidwa mkati uwu wokhomerera, kubowola ndi kubwezeretsanso umapezeka muutali wa 3xD ndi 5xD.Chowotchera chatsopano cha Tritan chili ndi zida zotsogola zisanu ndi chimodzi kuti zipereke magwiridwe antchito abwino kwambiri, ndipo chitoliro chowongolera bwino cha pansi chimakhala ndi mawonekedwe ofananirako kuti akwaniritse kuchotsedwa kwa chip komanso m'mphepete mwa chisel, zomwe ndi zokhutiritsa.Mphepete mwa chisel yodziyika yokha imatsimikizira kulondola kokhazikika komanso kuwongolera magwiridwe antchito.Mphepete zitatu zodula zimatsimikizira kuzungulira kwabwino kwambiri komanso magwiridwe antchito apamwamba kwambiri a dzenjelo.The reming kudula m'mphepete kumapanga pamwamba apamwamba.
Poyerekeza ndi ocheka mphero amtundu wanthawi zonse, ma Inovatools 'Curve Max milling cutters ali ndi geometry yapadera yomwe imatha kufikira mtunda wokulirapo wanjira ndikudumpha mizere yowongoka pomaliza ndi kumaliza.Izi zikutanthauza kuti ngakhale ma radius ogwirira ntchito ndi okulirapo, chidacho chimakhala ndi mainchesi omwewo (Source: Inovatools)
Kampani iliyonse ili ndi zofunikira zosiyanasiyana zodula.Ichi ndichifukwa chake Inovatools imapereka njira zingapo zothetsera zida m'mabuku ake atsopano, ogawidwa m'magawo awo ogwiritsira ntchito, monga zida ndi kupanga nkhungu.Kaya ndi odula mphero, kubowola, reamers ndi counterbores, yodziwikiratu kudula dongosolo Inoscrew kapena mitundu yosiyanasiyana ya masamba macheka-kuchokera yaying'ono, diamondi TACHIMATA ndi XL kuti Mabaibulo apadera, owerenga nthawi zonse kupeza zimene iwo amafunikira mwachindunji ntchito Chida cha.
Chitsanzo ndi Curve Max curve segment milling cutter, yomwe imagwiritsidwa ntchito kwambiri popanga zida ndi nkhungu.Chifukwa cha geometry yake yapadera, chodula chatsopano cha Curve Max mphero chimalola mtunda wautali wanjira ndikudumpha mizere yowongoka pomaliza ndikumaliza.Ngakhale ma radius ogwira ntchito ndi okulirapo kuposa chodulira mphero yanthawi zonse, kutalika kwa chida kukadali komweko.
Monga mayankho onse omwe aperekedwa pano, njira yatsopanoyi ikuyembekezeka kuwongolera mawonekedwe apamwamba ndikuchepetsa nthawi yokonza.Izi ndi zomwe zili pachimake cha chisankho chilichonse chogula zida zatsopano zodulira zopangidwa ndi zida ndi opanga nkhungu kuti zithandizire kukwaniritsa liwiro la kampani, kuyendetsa bwino, komanso kupindulitsa kwambiri.
Portal ndi mtundu wa Vogel Communications Group.Mutha kupeza zogulitsa ndi ntchito zathu pa www.vogel.com
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